Fume and Dust Extraction Arm Systems in Douglas County

Douglas County Fume industrial exhaust systems are designed to capture smoke, fume, dust, high-temperature air, and corrosive gases. These "pollutants" are ducted to an air cleaner (purification system) before discharge to the outside or returned to the workspace. Capturing air-entrained materials is best accomplished at the emission source, defined as source capture.

Douglas County Fume extraction arms with hoods or suction nozzles are the number one tool to maximize source capture efficiency. They capture the contaminated airstreams while getting close to the source without disrupting or slowing down the work process or collecting too much useable product. When the task or workpiece is difficult to access, in an isolated area, or along awkward points on an assembly line, extraction arms are a proven solution for maximum particulate, smoke, and fume collection.

Multiple arm designs are available depending on the airstream constituents. The parameters evaluated are temperature, explosivity, corrosiveness, and particulate, all factors determining the type of arm that should be selected for a process application. Matching your expected exhaust volume and arm useage with the required exhaust CFM, pressure loses, and airstream being captured is what we do. SysTech has successfully applied extraction arms for over thirty years and will assist with the correct selection for your process.

Douglas County Extraction Arm Selection and Performance

The first step in extraction arm selection is determining how the arm will be used, the required work area, and any space constraints for hood positioning. The required arm length is determined by the arm mounting location and where the capture hood will be used. The selection of an extraction arm is based on several criteria:

Performance – The volume of exhaust air required is in cubic feet per minute or CFM, and the resistance to airflow is in inches W.G. or static pressure (S.P.) Because the arms are moveable, the S.P. thru the arm will change with arm and hood positioning.

The total S.P. requirement for an extraction arm is based on arm length, the number of arm elbows, the type of arm tubing, the type of hood, and internal or external support structure. Arm manufacturers include this value in their literature along with performance curves. The static pressure will change when the arm is repositioned (extended or compressed). Depending on the arm selected and the work area size, it could be a minor or significant change in fume capture. When choosing an arm, it is best to size the S.P. requirement as the worst case.

The CFM requirement for source capture varies with the collected fume, dust, or product. The amount of collected air is based on the hood capture efficiency, the position of the hood to the fume source, and any crossflow air currents. Follow the project design specifications or contact SysTech for recommended CFM.

Environment – Dirt or abrasive materials in the ambient room air may adversely affect the arm joints. Also considered is hood capture efficiency being compromised where crossflow air currents exist in the workspace.

Mounting Location - Where the arm is located will determine the arrangement of the design. We can provide them in bench, wall, or ceiling mount designs. These should be selected to access the captured waste stream by locating the arm as close as possible to the process.

Airstream constituents – What is in the airstream will determine the materials of construction, most notably, explosion or fire hazards, abrasive materials, and aggressive chemicals. Materials can be aluminum, polypropylene, stainless steel, and in some cases, carbon steel.

Applicable Codes – Typical requests include FDA compliance with food-grade materials or minimizing fire/explosion potential.

Frequency of use – Infrequent usage or continual use dictates light or heavy-duty construction.

"General Purpose" Douglas County Industrial Extraction Arm

We label these arms a standard issue because they can be universally applied to most fume and dust extraction applications. The general-purpose arm is suitable for capturing smoke, dust, or any non-corrosive product. They are constructed of smooth powder-coated steel or aluminum tubing, a capture hood with adjustment grips, flex hose joint covers, and external adjustment brackets for the hood and swivel joints. The assemblies come standard with a wall mounting bracket but also have ceiling and floor support brackets available. An internal damper is included for airflow adjustment or shutoff. The arm mounting brackets allow for 180⁰ and 360⁰ rotation. Arm diameter options range from three to ten inches, and arm lengths vary from three to thirty-two feet. The maximum airstream temperature for these arms is about 180 degrees Fahrenheit.

Features and options:

• The wall bracket is powder-coated black.
• Includes duct connection collar
• Black hose rated for 195 degrees Fahrenheit (intermittent 260 degrees Fahrenheit)
• A shutoff damper is built into the lower tube.
• Arm diameters include 3", 4", 5", 6", and 8", and arm lengths include 3', 5', 7', 8', 10', and 14'.
• An optional fume exhaust fan in aluminum, carbon steel, or PVC.
• Grab handle around the hood that is aluminum powder-coated black.

Douglas County Fume Extraction Arm Optional Accessories

Fume extraction arms have optional accessories that include:

Ceiling Mount - For applications where arms are mounted/supported by the ceiling. The ceiling bracket varies in height depending on the height of the hard deck or Unistrut.

Floor Stanchion - When the ceiling is too high, or there are no walls, a floor stanchion can be used to mount the arm.

Tube materials – For those arms using tubing, construction materials include painted steel, aluminum, stainless steel, P.P., or PVC. Extraction arms that use flex hoses can use clear, fire retardant, high temperature, or anti-static hoses.

Nozzles - To get even closer to source capture, suction nozzles and flexible suction nozzles are available.

Wall Mount - A wall bracket designed to mount the arm to any wall or beam within the facility.

Hood lights – Lights can be attached to the arm hood to provide better vision at the work point. Often used in welding applications.

Custom hoods – To maximize fume capture, standard circular or scoop-shaped hoods can be changed to a slotted design, rectangular, flat, or custom fabricated.

Douglas County Laboratory Extraction Arms

The laboratory extraction arm is comprised of thin-wall anodized aluminum tubes with polypropylene swivel joints. A frequent option selection is all polypropylene construction with stainless steel airstream components for highly corrosive airstreams. Additionally, these arms may be constructed of conductive polypropylene material for spark resistance and ATEX-rated explosive applications. Arm tube diameters range from two to four inches, and arm lengths range from two feet up to eight and a half feet. Arms can be paired with a wall or ceiling bracket, several optional hoods, or a suction nozzle. Douglas County Laboratory bench mount arms are an option and are available in three and four-inch diameter tubes up to six feet in length.

• Wall brackets, ceiling brackets, and table mount brackets are available.
• Polypropylene (P.P.), ESD (spark forming applications), and ATEX (combustible applications) options are available.
• Market-leading low-pressure drop
• Arm diameters include 2", 3", and 4", and arm lengths include 25", 30", 39", 45",51", 53", 59", 65", 75", 79", 83", and 104".
• Optional fume exhaust fans in aluminum, carbon steel, or PVC.
• Various hood options for more efficient source capture include dome hoods, square hoods, flat screen hoods, metal hoods, and suction nozzles.

Economical Industrial Extraction Arms in Douglas County

These extraction arms serve a similar function as the general-purpose extraction arm but are constructed with a flexible hose instead of metal tubing. This arm has cost savings, but some optional features are unavailable. These arms were designed for light-duty, intermittent applications and have limitations on some airstream constituents. Importantly, each application is reviewed upfront by SysTech will guide you through the selection process safely. Hose diameter alternatives range from four to eight inches, and arm lengths range from five to thirty-six feet. The standard hose material is blue PVC or white PVC with an option for PE-coated polyamide fabric for mild corrosive applications. Custom sizes can be designed using various parts for different arm models combined to make a new arm design.

Features and options:

• Unique ease of maneuverability
• Lowest possible pressure drop, which helps save energy and lowers sound levels
• Hood designed for maximum capture efficiency and extraction
• Lightweight construction balanced by two gas springs.
• High positional stability
• External arm support
• Arm diameters include 4", 5", 6", and 8", and arm lengths include 5', 7', 10', 13', 16', 23', 30', and 36'.
• Optional fume exhaust fans in aluminum, carbon steel, or PVC.