Fume and Dust Extraction Arm Systems in Ansted, West Virginia
Ansted Fume industrial exhaust systems are designed to capture smoke, fume, dust, high-temperature air, and corrosive gases. These "pollutants" are ducted to an air cleaner (purification system) before discharge to the outside or returned to the workspace. Capturing air-entrained materials is best accomplished at the emission source, defined as source capture.
Ansted, West Virginia Fume extraction arms with hoods or suction nozzles are the number one tool to maximize source capture efficiency. They capture the contaminated airstreams while getting close to the source without disrupting or slowing down the work process or collecting too much useable product. When the task or workpiece is difficult to access, in an isolated area, or along awkward points on an assembly line, extraction arms are a proven solution for maximum particulate, smoke, and fume collection.
Multiple arm designs are available depending on the airstream constituents. The parameters evaluated are temperature, explosivity, corrosiveness, and particulate, all factors determining the type of arm that should be selected for a process application. Matching your expected exhaust volume and arm useage with the required exhaust CFM, pressure loses, and airstream being captured is what we do. SysTech has successfully applied extraction arms for over thirty years and will assist with the correct selection for your process.
Exhaust Fans for Fume Extraction Arms in Ansted
Industrial exhaust system arms often need a connection to an exhaust fan for isolated applications or when needed for additional static resistance when connecting to an existing duct system. Fan CFM and static pressure must be examined in both cases to maintain system performance. When coupling with an exhaust fan, it should be constructed of similar or compatible materials to the extraction arm.
Cast Aluminum Pressure Blowers
Cast aluminum pressure blowers are typically supplied by manufacturers where there is a non-corrosive airstream. They are light, come in a wide range of designs, are compact, and are AMCA B spark-resistant as standard. Motors are available in single and three-phase TEFC and EXP frames.
Carbon Steel Fume Exhauster
If conditions of the airstream are suitable, a carbon steel painted fan is selected in a direct drive arrangement with a horizontal mount configuration that requires minimal space. Steel blowers have the option for AMCA construction up to AMCA A and 304 and 316 SS construction. Motors are available in single and three-phase TEFC and EXP frames.
Industrial Plastic Fume Exhaust Fans
Corrosive environments require materials of construction that will not degrade over time. Plastic construction is misunderstood as fragile, but industrial-grade designs are compatible with the harshest environment. The plastics typically used for construction are PVC or polypropylene (P.P.) and are an excellent choice for the efficient conveyance of corrosive, chemically laden, humid, or polluted gases, fumes, and air. Motors are available in single and three-phase TEFC and EXP frames.
Ansted, West Virginia Fume Extraction Arm Mounting and Supports
Fume extraction arms are continually moved, extended, and rotated, requiring them to be rigidly supported and mounted securely. A few factors affect mounting location: 1) the location of the fume source, 2) the coverage area for where the arm is used 3) the central system duct where the fume arm is connected.
Mounting options include:
Wall Mount - With duct systems running against a wall, mounting the arm (s) with brackets secured to a block wall or column is typical. If the central system duct is along the ceiling, on an outside wall, or mid-wall, there are designed brackets to fix the arm in place.
Bench Mount - Exhaust duct running along the floor allows mounting to a bench or tabletop. This mount has a standard option bracket for attaching the arm. Another standard bench mount is on a portable air filter or dust collector.
Ceiling Mount - Mounting the arms in the ceiling is an option if joists are present. A support weldment could be fabricated if a ceiling mount is a requirement. For low-weight short arms, the installation contractor can fabricate a wood fixture.
Stanchion Mount - When arms are located in the center of a facility having high bay areas, a stanchion will allow the mounting of an arm and hold it rigidly in place.
"General Purpose" Ansted, West Virginia Industrial Extraction Arm
We label these arms a standard issue because they can be universally applied to most fume and dust extraction applications. The general-purpose arm is suitable for capturing smoke, dust, or any non-corrosive product. They are constructed of smooth powder-coated steel or aluminum tubing, a capture hood with adjustment grips, flex hose joint covers, and external adjustment brackets for the hood and swivel joints. The assemblies come standard with a wall mounting bracket but also have ceiling and floor support brackets available. An internal damper is included for airflow adjustment or shutoff. The arm mounting brackets allow for 180⁰ and 360⁰ rotation. Arm diameter options range from three to ten inches, and arm lengths vary from three to thirty-two feet. The maximum airstream temperature for these arms is about 180 degrees Fahrenheit.
Features and options:
- The wall bracket is powder-coated black.
- Includes duct connection collar
- Black hose rated for 195 degrees Fahrenheit (intermittent 260 degrees Fahrenheit)
- A shutoff damper is built into the lower tube.
- Grab handle around the hood that is aluminum powder-coated black.
- Arm diameters include 3", 4", 5", 6", and 8", and arm lengths include 3', 5', 7', 8', 10', and 14'.
- An optional fume exhaust fan in aluminum, carbon steel, or PVC.
Ansted ATEX Rated Fume Extraction Arms
Explosion-rated extraction arms are available for the handling of explosive gases and dust. (The combustible materials need to be identified upfront to determine the arm selection and hose material, if there is particulate, is corrosive.) These extraction arms meet the requirements of the ATEX Directive 2014/34/E.U. Category 2 for gases and dust for Zones 1 and 21 (areas where an explosive atmosphere is likely to occur during regular operation). ATEX-rated fume arm tube diameters vary from four to eight inches, and arm lengths are optional from five feet up to twenty-three feet.
- Model having a semi-transparent white P.U. hose for dust-related pollutants.
- Optional fume exhaust fans in aluminum, carbon steel, or PVC.
- They are manufactured following ATEX directive 2014/34/E.U. Category 2 for gases and dust.
- Flexible PE hose, fully grounded.
- Arm diameters include 4", 5", 6", and 8", and arm lengths include 5', 7', 10', 13', 16', and 23'.
- Models having black chemical resistance P.E. hose
Ansted, West Virginia Fume Extraction Arm Optional Accessories
Fume extraction arms have optional accessories that include:
Floor Stanchion - When the ceiling is too high, or there are no walls, a floor stanchion can be used to mount the arm.
Hood lights – Lights can be attached to the arm hood to provide better vision at the work point. Often used in welding applications.
Ceiling Mount - For applications where arms are mounted/supported by the ceiling. The ceiling bracket varies in height depending on the height of the hard deck or Unistrut.
Tube materials – For those arms using tubing, construction materials include painted steel, aluminum, stainless steel, P.P., or PVC. Extraction arms that use flex hoses can use clear, fire retardant, high temperature, or anti-static hoses.
Nozzles - To get even closer to source capture, suction nozzles and flexible suction nozzles are available.
Custom hoods – To maximize fume capture, standard circular or scoop-shaped hoods can be changed to a slotted design, rectangular, flat, or custom fabricated.
Wall Mount - A wall bracket designed to mount the arm to any wall or beam within the facility.
Ansted, West Virginia Weld Fume Extraction Arm
The demand for weld smoke extraction arms is always high and mandates an arm category. Depending on the application, different designs use either smooth wall or flex hose tubing. Both designs use external positioning joints and a hood with an internal adjustable damper. The units are typically wall-mounted but have ceiling and floor support bracket options. Arm diameter options range from six to eight inches, and arm lengths vary from three feet up to thirty-six feet. Personal weld fume packages include a single extraction arm, exhaust fan, and air filter.
- Arm diameters include 3", 4", 5", 6", and 8", and arm lengths include 3', 5', 7', 8', 10', 14', 16', 23', 30', and 36'.
- Standard units include a wall bracket. Ceiling mount options are available.
- Shut off dampers built internally.
- Low-pressure drop
- Optional fume exhaust fans in aluminum, carbon steel, or PVC.