Ames, Kansas Weld Fume Extraction Arm

Ames, Kansas Weld Fume Extraction Arm

The demand for weld smoke extraction arms is always high and mandates an arm category. Depending on the application, different designs use either smooth wall or flex hose tubing. Both designs use external positioning joints and a hood with an internal adjustable damper. The units are typically wall-mounted but have ceiling and floor support bracket options. Arm diameter options range from six to eight inches, and arm lengths vary from three feet up to thirty-six feet. Personal weld fume packages include a single extraction arm, exhaust fan, and air filter.

  • Low-pressure drop
  • Arm diameters include 3", 4", 5", 6", and 8", and arm lengths include 3', 5', 7', 8', 10', 14', 16', 23', 30', and 36'.
  • Shut off dampers built internally.
  • Standard units include a wall bracket. Ceiling mount options are available.
  • Optional fume exhaust fans in aluminum, carbon steel, or PVC.

Ames ATEX Rated Fume Extraction Arms

Explosion-rated extraction arms are available for the handling of explosive gases and dust. (The combustible materials need to be identified upfront to determine the arm selection and hose material, if there is particulate, is corrosive.) These extraction arms meet the requirements of the ATEX Directive 2014/34/E.U. Category 2 for gases and dust for Zones 1 and 21 (areas where an explosive atmosphere is likely to occur during regular operation). ATEX-rated fume arm tube diameters vary from four to eight inches, and arm lengths are optional from five feet up to twenty-three feet.

  • Models having black chemical resistance P.E. hose
  • Arm diameters include 4", 5", 6", and 8", and arm lengths include 5', 7', 10', 13', 16', and 23'.
  • They are manufactured following ATEX directive 2014/34/E.U. Category 2 for gases and dust.
  • Optional fume exhaust fans in aluminum, carbon steel, or PVC.
  • Flexible PE hose, fully grounded.
  • Model having a semi-transparent white P.U. hose for dust-related pollutants.
Ames ATEX Rated Fume Extraction Arms

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    Ames, Kansas Fume Extraction Arm Mounting and Supports

    Ames, Kansas Fume Extraction Arm Mounting and Supports

    Fume extraction arms are continually moved, extended, and rotated, requiring them to be rigidly supported and mounted securely. A few factors affect mounting location: 1) the location of the fume source, 2) the coverage area for where the arm is used 3) the central system duct where the fume arm is connected.

    Mounting options include:

    Wall Mount - With duct systems running against a wall, mounting the arm (s) with brackets secured to a block wall or column is typical. If the central system duct is along the ceiling, on an outside wall, or mid-wall, there are designed brackets to fix the arm in place.

    Bench Mount - Exhaust duct running along the floor allows mounting to a bench or tabletop. This mount has a standard option bracket for attaching the arm. Another standard bench mount is on a portable air filter or dust collector.

    Ceiling Mount - Mounting the arms in the ceiling is an option if joists are present. A support weldment could be fabricated if a ceiling mount is a requirement. For low-weight short arms, the installation contractor can fabricate a wood fixture.

    Stanchion Mount - When arms are located in the center of a facility having high bay areas, a stanchion will allow the mounting of an arm and hold it rigidly in place.

    Ames, Kansas Extraction Arm Selection and Performance

    Ames, Kansas Extraction Arm Selection and Performance

    The first step in extraction arm selection is determining how the arm will be used, the required work area, and any space constraints for hood positioning. The required arm length is determined by the arm mounting location and where the capture hood will be used. The selection of an extraction arm is based on several criteria:

    Performance – The volume of exhaust air required is in cubic feet per minute or CFM, and the resistance to airflow is in inches W.G. or static pressure (S.P.) Because the arms are moveable, the S.P. thru the arm will change with arm and hood positioning.

    The total S.P. requirement for an extraction arm is based on arm length, the number of arm elbows, the type of arm tubing, the type of hood, and internal or external support structure. Arm manufacturers include this value in their literature along with performance curves. The static pressure will change when the arm is repositioned (extended or compressed). Depending on the arm selected and the work area size, it could be a minor or significant change in fume capture. When choosing an arm, it is best to size the S.P. requirement as the worst case.

    The CFM requirement for source capture varies with the collected fume, dust, or product. The amount of collected air is based on the hood capture efficiency, the position of the hood to the fume source, and any crossflow air currents. Follow the project design specifications or contact SysTech for recommended CFM.

    Frequency of use – Infrequent usage or continual use dictates light or heavy-duty construction.

    Mounting Location - Where the arm is located will determine the arrangement of the design. We can provide them in bench, wall, or ceiling mount designs. These should be selected to access the captured waste stream by locating the arm as close as possible to the process.

    Airstream constituents – What is in the airstream will determine the materials of construction, most notably, explosion or fire hazards, abrasive materials, and aggressive chemicals. Materials can be aluminum, polypropylene, stainless steel, and in some cases, carbon steel.

    Applicable Codes – Typical requests include FDA compliance with food-grade materials or minimizing fire/explosion potential.

    Environment – Dirt or abrasive materials in the ambient room air may adversely affect the arm joints. Also considered is hood capture efficiency being compromised where crossflow air currents exist in the workspace.

    Ames, Kansas Extraction Arm Selection and Performance
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    Ames, Kansas Downdraft Tables, Benches, and Walk-In Enclosures

    Dust and fume generating work areas within a facility can often be controlled with self-contained and moveable downdraft tables. Tables can be designed for tabletop downdraft only or combined with a backdraft airflow design for nuisance dust capture. Particulate micron size and the amount of collected particulate, smoke, or fume determines the air filtration systems selected, with typical options including throw-away filters, pulse-clean dust collectors, or wet collectors. For some applications, a downdraft bench that incorporates downdraft and backdraft exhaust can be designed for repetitive work processes.

    Adding an enclosure around the dust source and containing the generated dust or fume in a walk-in booth minimizes the amount of air that needs to be cleaned. Dust control enclosures encapsulate processes where particulate, smoke, or fume are difficult to contain and are transported and dispersed within a room by cross drafts, mancoolers, compressed air clean-offs, or processing equipment like sanders and grinders.